They were just big aluminum cans with domes welded onto the ends. The walls of the can had a thickness of about a millimeter. The domes were a bit sturdier. The thickest and strongest parts of the hull were in the places where the domes overlapped the ends of the can. The analogy was to a plastic soda bottle, whose thin walls could be crumpled in one hand when the lid was off, but which became amazingly stiff and strong when it was pressurized. Or at least that was what NASA was saying to people who were alarmed by the idea of living one millimeter away from the vacuum of space.
The first three arklets were launched “naked” and smooth, but the hundreds to follow would come up clothed in translucent fabric jackets, pleated and wrinkled during the passage through the atmosphere, protected beneath fiberglass fairings. Once in space the blanket would be inflated to form a flexible outer hull somewhat larger than the inner one. It was in that inter-hull space where food would be grown, making use of sunlight that would diffuse through the fabric. It was not clear yet whether each arklet could be self-sufficient in terms of food production—probably not—but growing some food was better than growing none. Having some green stuff on board helped reduce the load on the CO2 scrubbers, and having water between humans and space helped stop some incoming radiation.
One of the end caps sported a docking port, designated in NASA public-relations cant as the “front door.” It was a bit of a misnomer since it was the only door. Once sealed up inside the pressure hull, the occupants could only get out of it by docking the arklet to something with breathable air on the other side of it.
The opposite end of the arklet was called the “boiler room.” Mounted outside of it was the trash-can-sized nuclear generator that supplied the arklet with power. Around that were various fittings for connection of plumbing lines, electrical mains, cooling equipment, and the like, none of which would ever be used except in the case when a number of arklets decided to dock themselves together and form a semipermanent cluster.
Those sturdy, thick rings where the domes met the main body served as attachment points for anything of a structural nature—anything that would exert significant forces on the body of the arklet. Radiating from each of those rings were eight stubby, radial spokes, extending outward to halolike rings where thrusters and grappling equipment were attached. Those parts were shipped inside of the arklet, then, once it was in space, extracted through the docking port by spacewalkers and bolted on in zero gee. The halos also served to stiffen and stabilize the inflatable outer hull in arklets so equipped, but in the first three test units they just projected out into space like bicycle rims, studded with small thruster nozzles and laced through with plumbing.
Spanning the distance between the “front door” halo and the “boiler room” halo was a single long spindly member, hinged at the “front” or forward end so that it could, on command, snap up and out, projecting sideways from the arklet for a distance of about ten meters. Mounted to the end of this arm were a camera, a target, and an electromechanical grappling device, collectively known as the Paw. A cable ran from the Paw back down the length of the arm to a reel near the docking port, where 250 meters of it were wound up like thread on a spool. The arm, the Paw, the rope, and the reel were all there to achieve a specific maneuver, never before attempted, denoted in official NASA engineering documents as the Bolo Coupling Operation but referred to everywhere else as the High Five.