“How can he tell?”
“Touch mostly. The rods are made of many layers of iron hammered together then twisted and flattened. The forging leaves a pattern on the metal. A good smith can tell quality rods from bad by the pattern. I’ve heard tales of some that could even smell quality.”
“Could you do it? The touching thing I mean, not the smelling.”
Barkus laughed, Vaelin sensing a note of bitterness in the sound. “Not in a thousand years.”
At noon Master Sollis appeared and ordered them onto the practice field for sword work, saying they needed to keep their skills sharp. They were sluggish from the hard labour in the smithy and his cane fell more frequently than usual, although Vaelin found it didn’t sting as much as it once did. He wondered briefly if Master Sollis was lightening his blows and dismissed the idea immediately. Master Sollis wasn’t going soft, they were growing hard. He’s beaten us into shape, he realised. He’s our smith.
“It’s time to fire the forge,” Master Jestin told them when they returned to the smithy after a hastily consumed afternoon meal. “There is only one thing to remember about the forge.” He held his arms up displaying the numerous scars that marked the thickly muscled flesh. “It’s hot.”
He had them empty several sacks of coke into the brick circle that formed the forge then told Caenis to fire it, a task that involved crawling underneath and setting light to the oak wood tinder in the gap beneath. Vaelin would have balked at it but Caenis scrambled to it without any hesitation, flaming taper in hand. He emerged a few moments later, blackened but undamaged. “Seems well alight Master,” he reported.
Master Jestin ignored him and crouched down to inspect the growing blaze. “You,” he nodded at Vaelin, he never called them by name, seemingly recalling names was a pointless distraction. “On the bellows. You too,” he flicked a finger at Nortah. Barkus, Dentos and Caenis were told to stand and wait for instructions.
Hefting his heavy, blunt headed hammer Master Jestin lifted one of the iron rods from the stack next to the anvil. “A sword blade of the Asraelin pattern is fashioned from three rods,” he told them. “A thick central rod and two thinner rods for the edge. This,” he held up the rod in his hand, “is one of the edge rods. It must be shaped before it is melded with the others. The edge is the hardest part of the sword to forge, it must be fine but strong, it must cut but also withstand a blow from another blade. Look at the metal, look closely.” He held the rod out to each of them in turn, his rough, uneven voice oddly hypnotic. “See the flecks of black there?”
Vaelin peered at the rod, picking out the small black fragments amidst the dark grey of the iron.
“It’s called star silver because it glows brighter than the heavens when it’s put to the flame,” Jestin went on. “But it’s not silver, it’s a form of iron, rare iron that comes from the earth like all metals, there’s nothing Dark about it. But it’s this that makes swords of the Order stronger than others. With this your blades will withstand blows that would shatter others and, if wielded with skill, will cut through mail and armour. This is our secret. Guard it well.”
He motioned for Vaelin and Nortah to begin pumping the bellows and watched as their efforts were rewarded by the gradual appearance of a deep red-orange glow in the mass of coke. “Now,” he said, hefting his hammer. “Watch closely, try and learn.”
Vaelin and Nortah started to sweat profusely as they heaved at the heavy wooden handle of the bellows, the heat in the smithy rising with every flush of air they forced into the forge. The atmosphere seemed to thicken with it, drawing a breath becoming an effort in itself.
Get on with it for Faith’s sake, Vaelin groaned inwardly, his sweat slicked arms aching, as Master Jestin waited… and waited.